Capabilities

Screw Press

  • Capacity to 12,500 TonsScrew Press
  • Forgings from 5 to 750 pounds
  • Forging Flexibility
    • Controlled Press Parameters
  • Cycle Time Reduction
    • Two Step Forging in One Heat
  • Dies Preheated and Maintained at 400F
  • 20 Minute Die Changes
  • Die Sizes: 16”, 24”, 30”, 36” Diameter
  • 17’ Diameter Rotary Furnace
    • Computer Controlled Interface
    • Capability to +/- 15°F
  • Manipulator for Consistent Transfer Times
  • Full Press & Furnace Data Acquisition
  • World Class Forging Productivity

Drop Forge

  • Hammers from 5,000 lbs to 35,000 lbsDrop Forge
  • Forgings from 5 to 550 pounds
  • Support Presses from 1,200 to 1,500 ton
  • Complete In House Die Preparation and Maintenance

Die Shop

  • CNC Lathe - Puma 400MDie Shop
  • Vertical Turning Centers
  • Milling Centers
  • Horizontal Lathes
  • Full Die sinking capacity
  • Production machine capacity

Heat Treat

  • Automated Continuous and Batch FurnacesHeat Treat
  • Air, Oil or Water Quench (< 10 sec)
  • Control Capability to +/- 10°F
  • Full Instrumentation, Monitoring and Recording with Backup
  • Periodic Surveys
  • NADCAP & ISO 9001-2000 Approved

Laboratory

  • Detailed Raw Material Acceptance and OverinspectionLab testing
  • Forging Cut Up and Evaluation
  • Full Macrographic, Micrographic and Photographic Capability
  • Process Research & Development
  • NADCAP & ISO 9001-2000 Approved

Non-Destructive Testing

  • Penetrant Inspection LineNon-Destrcutive testing
  • Hardness Testing
  • Ultrasonic Inspection (Contact)
  • Micrographic Evaluation of Forgings
  • Dimensional Inspection
    • Coordinate Measuring Machine (CMM)
    • Sertre Software
  • Computerized Part Marking and Serialization
  • NADCAP & ISO 9001-2000 Approved

Engineering

  • Full CAD/CAM CapabilityEngineering
    • Unigraphics
    • Solid Works
    • CATIA
  • Advanced 2D Forge Modeling
    • Q-FORM
  • Computer Integrated Die Design
    • Numerically Controlled Die Sinking
  • Electronic Data Interchange (EDI)
  • Document Management
  • Real time Network backup and disaster Recovery.

Contact us

McWilliams Forge
387 Franklin Avenue
Rockaway, NJ 07866
973-627-0200
www.mcwilliamsforge.com
For Sales:
973-627-0200 x243, x230, x237, x217
wgr_sales@wyman.com
For Quality:
973-627-0200 x295
jpascoe@mcwilliamsforge.com
For Engineering:
973-627-0200 x216
lrozenberg@mcwilliamsforge.com

Location and Directions

McWilliams Forge Location Map